DIS ASSEMBLY & FABRICATION

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DIS ASSEMBLY, FABRICATION & ASSEMBLING OF CELL GUIDE CROWN

ACTIVITY REPORT FOR MSC AMERICA III PANAMA. IMO NO 90008603 CELL GUILDE REPAIR

JOB SCOPE: DIS ASSEMBLY,FABRICATION & ASSEMBLING OF CELL GUIDE CROWN AND BRACKE BAY 38 ROW 04/05 = 38 METRES

OPERATIONAL ACTIVITIES SCOPE:
Activities Date / Vessel’s Rotation Scheduled Repair Operation : 28/03/2025 – 30/03/2025
  • 1.1

    Medaan Workshop Mobilization and Logistics

    Personnel Head count was done in preparation for Movement from Meddan Workshop Port-Harcourt office Nigeria to Onne port.
    On arrival at Onne Multipurpose terminal, we were inducted by Nigeria Port Authority in senior safety manager on terminal safety rules and regulations. The team then proceed with all operational vehicles to board the Vessel (MSC ORAN 111)
  • 1.2

    Meeting with Chief Officer/ Technical Crew

    We had a brief meeting with the Captain and the Chief Officer on Medaan job Procedures and Hot work safety (Section 3.6 below). This was followed by the introduction of Medaan team personnels and specialist to the Chief Officer. We also aligned on the support required from the vessel crew.
  • 1.3

    On-site Safety Talks and Head Counts

    All our materials were offloaded with the shore crane onboard MSC AMERICA III Another Head count was done onboard. Medaan HSE manager took the team through the HSE induction and marine working environment safety rules and regulations as per hot Job requirements.
  • 1.4

    Onsite Medaan Team

    The team Comprises of Project Manager, Supervisor, HSE Officer, Welders Specialist, Fitters, Electricians, Generator expert, Scaffold Rigger, Helpers and Administrative Officers.
  • 1.5

    Operation Hours

    The team worked Day and Night to Meet up with the Vessel’s EDD and timeline each period we mobilized to site to ensure on time project completion.
  • 2.1

    Medaan Materials and Equipment Used for The Repaired Project

  • Mild steel angle iron (12 mm by 6 inches
  • 30 KVA Diesel Generator
  • Oxygen and Acetylene Gas
  • Flora Lights
  • Offshore Basket
  • Offshore Gas Rack
  • Scaffolding Materials
  • ESAB Inverter Welding Machine
  • Grinding and filling machine
  • Anti Corrosion Red Oxide Paint
  • Royal Ark Electrodes
  • Burning Touch
  • Fire extinguisher
  • Heat Expellers
  • 3.1

    REPAIRS ACTIVITIES AND PHOTOS REPORT

  • 3.2

    DAMAGED CELL GUARD BAY 34 ROW 2 AND 4 AFT

  • 3.3

    SCALDFOLDING MATERIALS AND FABRICATION OF NEW ANGLE IRON FOR REPAIRS PROCESS

  • 3.4

    WELDING OPERATION AND REPAIR PROCESS

  • 3.5

    COMPLETED CELL GUARD REPAIRS BAY 34

  • 3.6

    MEDAAN ONSITE WORKSHOP CELL GUIDES REPAIRS PROCEDURES

    1. Inspection and Assessment: The container cell guides were inspected to identify any damage, wear, or structural issues. This involved visual inspections, measurements, and tests to determine the extent of renewal required.
    2. Planning and Preparation: Based on the inspection results, a plan was developed for the renewal process. This includes determining the necessary materials, equipment, and welder specialists, technicians and Safety level required for the project.
    3. Terminal work Permit and Hot Job along Berthed Approval: Before commencement of repairs hot work, approval was sought from both Onne Multipurpose and necessary safety precautionary measure were put in place. Hot Jobs permit was granted to the vessels and documented by the captain.
    4. Component Removal: The damaged or worn-out components of the container cell guides were This involved dismantling and disassembling sections of the guides to access the affected areas.
    5. Replacement or Repair: Depending on the extent of damage, the components were either repaired or This involved welding, cutting, fabricating new parts, or sourcing replacement parts as needed. The repairs or replacements were aimed at restoring the structural integrity and functionality of the guides.
    6. Surface Preparation: The surfaces of the container cell guide, including the newly installed or repaired components, are prepared for coating or protection. This involved cleaning, sanding, and applying anti-corrosion treatments by Medaan team.
    7. Coating Application/Anti Corrosion Red Oxide paint: Protective coatings or paints were applied to the container cell guides to prevent corrosion and enhance their longevity. This was done to maintain the structural integrity of the guides in a marine environment.
    8. Reinstallation: The renewed container cell guides are reinstalled on the ship, following proper alignment and securing This step ensures that the guides are correctly positioned and ready for container loading.
    9. Crew Inspection Quality Control: The renewed container cell guides undergo a thorough inspection to ensure that the repairs or replacements meet the required standards and specifications by Chief Officer and other technical
  1. Final Testing: Once the container cell guides are reinstalled, a final round of testing was conducted to verify their functionality and stability. This included terminal container loading and confirmation.

Documentation and Handover: A comprehensive activities report, with onsite activities photos and Job completion certificate above was submitted to the vessels management

CONCLUSION

The Job was completed satisfactorily and endorsed Okay by the MSC ORAN III Master and Chief Officer.

 

We trust this invoice meets with your approval. Should you require any further information, please do not hesitate to contact the undersigned. Assuring you of our best services delivery at all times.